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   The advantages of Polaris 05 solventless laminating machine for mass laminating operations

 
Polaris 05 Solventless laminating machine is a double unwinding/rewinding laminating machine that developed after the upgrade from Polaris 01 Solventless laminating machine body structure and operation performance. The obvious difference is that: Both unwinding and rewinding units have A and B two stations. When unwinding, when the base material on the material rack of station A reaches the minimum diameter set, the rotation device on the unwinding working area will rotate the base material on the material rack of station B to the receiving area and complete the unwinding handover work with the base material of station A. Similarly, when rewinding, when the base material on the material rack of station A reaches the maximum diameter set, the rotation device on the unwinding working area will rotate the base material on the material rack of station B to the receiving area and complete the rewinding handover with the base material of station A. this is a automatic non-stop refueling process. It enables the Polaris 02 solventless laminating machine to be in uninterrupted production from the start of operation to the order production deadline.
 
 
 
 
 

In the same mass production, Polaris 05 solventless laminating machine saves the time of stopping refueling; Including feeding, tension adjustment time. Rewinding time after unloading at rewinding area. Therefore, the yield of Polaris 05 solventless laminating machine is undoubtedly       50%     higher than that of single station solventless laminating machine. And the non-stop refueling is also reduced the waste of pre-feeding base material when stop to refueling. Therefore, Polaris 05 solventless laminating machine is the best laminating tool for mass laminating operations. In addition, because Polaris 05 solventless laminating machine only needs half the time of other solventless laminating machine to complete the work efficiency of doubling, therefore, Polaris 05 solventless laminating machine user friendly call it: "Super Soldier".
 
 
 

 The reason why the Polaris 05 solventless laminating machine can complete mass laminating operation

 
 
The main reason why Polaris 05 solventless laminating machine can realize mass laminating operation is that the first unwinding, the second unwinding has done 
the double station upgrade, and at the same time, with the tension characteristics of the double station laminate, the rewinding device has also done the corresponding upgrade match. Specific operations are as follows:
1.Polaris 05 solventless laminating machine adopts the intelligent shaftless charging mode for the first and second unwinding material loading and unloading.
 
  • Intelligent shaftless charging, is by the air pressure cylinder, the tooth conical shaft head pressed into both ends of the coiling core, the coiling material fixed in the unwinding work area.
  • Then through the design of an electric adjusting screw on the roller support seat, to make a horizontal trimming correction of the difference between the new material material and the working material often occurs in the loading of the transverse position.
  • This way of loading and unloading not only makes the operation of the operator convenient, but also can overcome the problem of loading and unloading through the shaft after the material core deformation occurs due to extrusion, drop and other reasons in the process of storage and transportation.
 
 
 
 
 
2. Polaris 05 solventless laminating machine adopts rotary frame as the first unwinding and second unwinding frame structure
 
  • This unwinding rotary frame has two same unwinding roller, The unwinding rotary frame consists of two sets of the same material unwinding roller, the corresponding roller tension control device, and the same automatic splicing device
  • Two sets of base materials on the unwinding roller are placed on the rotation frame, one is in the loading and unloading station, the other is in the operation station. When the base material diameter of the working station reaches the minimum set value, it will be converted from the working station to the rotation station, and the original loading and unloading work will be converted to the rotation alternative station.
 
 
 
 
 
Polaris 05 solventless laminating machine
 
 
3. When Polaris 05 solventless laminating machine for non-stop refueling, with the help of the automatic system, the base material at the working station and the
replacement station is connected by lap bonding. In this way, the material on the replacement station becomes the working material, and the former working material is rotated to the loading and unloading station for the operator to prepare the new material.
 
 
 
 
3. When Polaris 05 solventless laminating machine for non-stop refueling, with the help of the automatic system, the base material at the working station and the
replacement station is connected by lap bonding. In this way, the material on the replacement station becomes the working material, and the former 
working material is rotated to the loading and unloading station for the operator to prepare the new material.
 
(1) Working method of lap joint of 05 solventless laminating machine:
 
  • During operation, you can paste double-sided adhesive tape on the front end of the prepared roller, where the new roll is overlapped
  • After receiving the reminder that the system is ready to change the roller, turn on the photoelectric switch that can determine the rotation position to adjust the new material to the switchover position
  • by the new material accelerate working state set on the drive motor, the new material will be accelerated after reaching the switchover position
  • When the speed of the new roll is consistent with the speed of the working roll, the cutter is lifted. The adhesive roller on the cutter holder will stick together the working material and the new material surface under the same quick-moving state
  • Then the cutter lifted quickly, cut off the rest of the original working roll, the new material roll became the work roll.
  • Finally, the rubber roller, cutter, cutter holder back to the initial position, this round of lap rotating process is over. A new lap switch enters the preparation period.
 
 
 
 
 
 
 
4. Finally, Polaris 05 solventless laminating machine adopts center winding rewinding device for rewinding. 
The benefits of this rewinding and unwinding type include:

(1) Polaris 05 solventless laminating machine has two “winding pneumatic roller” to help the rewinding roller smooth and dense to complete the rewinding
  • The main function of the first winding pneumatic roller is to eliminate the air between layers in the process of high-speed rewinding, so that the laminate film becomes dense when winding
  • The main function of the second winding pneumatic roller is that the second winding pneumatic roller can ensure that plays a pressing role at the moment of the laminate film sticking to the coiling core, to prevent the laminate film paste is not firm or tear, winding uneven problems, at the same time, it has the function of pressure to continue to implement exhaust, so that the whole laminate film smooth.


(2) Polaris 05 solventless laminating machine adopts servo motor + through shaft tension detection sensor + matched electrical equipment formed a closed loop automatic tension control system to to help realize the rewinding speed and rewinding strength of different winding diameter, so that the laminate material does not slip between the layer and layer, not because of too tight or winding skewed phenomenon.
 
 
 
 
 

  Polaris 05 solventless laminating machine and Polaris 01 solventless laminating machine use a large number of intelligent operating systems

The gluing area
 
Polaris 05 solventless laminating machine uses the same intelligent gluing system as Polaris 01 solventless laminating machine to complete the job. Intelligent gluing system includes: glue heating and insulated device, adhesive conveying device, adhesive mixing device, reciprocating gluing device and liquid level sensor, electrical control system, and fast cleaning system device. Among them, the adhesive conveying device adopts an independent servo control system to ensure that the entering proportion of A and B components is the same as the set proportion.
 
Polaris 05 solventless laminating machine
 
Coating area
 
Polaris 05 solventless laminating machine is the same as Polaris 01 solventless laminating machine coating clearance memorizing device, coating weight direct input device, precise coating weight detection device. In this area, the transfer roller is mainly the connection point, along with the direction of the base material transfer, in the coating unit transfer roller set a glue circulation system on the left, to control the coating weight required for each frame laminate. Then set up a glue system on the right side of the transfer roller, in order to ensure that the glue coated on the base material is uniform and seamlessness.
 
Polaris 05 solventless laminating machine
 
laminating area
Polaris 05 solventless laminating machine uses the same horizontal back pressure laminating unit as Polaris 01 solventless laminating machine. The center line of the back pressure roller, the laminating liner roller and the laminating roller are in a horizontal position. This structure can set and read the laminating pressure value, but also conducive to the air source fluctuation, will not cause the vibration of the horizontal laminating unit, so that the laminating process is more stable.
 
Polaris 05 solventless laminating machine
 
Curing area
 As the daily living temperature in some international markets is around 40℃, the curing room can be replaced by a conventional storage room without additional temperature control system. For those countries where the daily temperature is less than 40℃, Polaris 05 solventless laminating machine uses solar energy + nano heater as heating source for laminate film curing. In order to ensure the laminate temperature uniform curing and reduce heat energy consumption.
 
Polaris 05 solventless laminating machine
Through the retention of Polaris 01 solventless laminating machine advantage performance components, as well as the increase of the double station, the automation degree of Polaris 05 solventless laminating machine are higher than single unwinding/rewinding solventless laminating machine and it also saves more labor      and relies on senior labor, and can carry on the laminate production continuously without interruption.    Laminate materials i    ncluding all kinds of film,     aluminized film, aluminum foil, sheet paper, non-woven and other base materials. so, in the past sales, it’s often favoured by large and medium-sized soft packaging enterprises.
 
If you are interested in Polaris 05 solvent-free laminating machine, you can click here to get the Polaris 05 solventless laminating machine configuration table
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